Introducing the New Tread Labs Insole Line: What Changed (and Why)

By Joe Rusckowski

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Read time 6 min

If you’ve worn Tread Labs insoles before, you already know what we stand for: firm, podiatrist-recommended support that actually works, not squishy foam that feels good for five minutes and then gives out.


So when we set out to update our insole line, we had one rule: keep the promise, improve everything else. This is the story of the biggest evolution of Tread Labs insoles yet — how it came to life, what we changed (and didn't), and why it matters for your feet.

The Basics

Our new insole line keeps the same podiatrist-recommended firm support and contour, four arch heights, and replaceable top covers Tread Labs is known for.

We upgraded comfort and stability with a new Precision Heel Cushion for added shock absorption and Friction-Control Pattern that reduces noise and slippage.

We created clearer performance differentiation across the lineup, including a new high-rebound Run Insole built with nitrogen-infused supercritical foam.

We also refined top cover materials, fit details, and updated the look of the line so styles are easier to choose from and better to wear.

The Origin Story: A Customer Cut a Hole in His Insoles


One day in 2024 a customer reached out to us with a surprising note. He had cut a hole in the heel section of his Tread Labs insoles and then reinstalled the top cover over the opening. And here’s the part that really got our attention: he said it felt better.


Now, Tread Labs has been designing and testing insoles for decades. So our first reaction wasn’t “That’s crazy!” Instead it was: “Interesting. Why would that feel better?” So we did what any product nerd would do. We cut a Pace Insole the same way. And sure enough…we got it.


The customer was right. For some people, the heel impact of our insoles felt a little too firm, especially after long days. That experiment became the spark for something bigger: if we’re going to improve the heel… what else can we improve at the same time?

The Same Promise (Still the Reason Tread Labs Exists)


Before we talk about what changed, here’s what didn’t. Tread Labs insoles are still built around the same core principles:

  • Podiatrist-recommended firm support for plantar fasciitis, overpronation, and other foot ailments
  • Four arch heights for a precision fit
  • Replaceable top covers to extend the life of your insoles, backed by our Million Mile Guarantee

In other words: same contour, same support, same mission. But with a lot more refinement.

What’s New: The Biggest Updates (and Why We Made Them)

  1. More Heel Cushion, Same Support - The biggest change started in the heel. We added a Precision Heel Cushion to improve shock absorption, especially for hard surfaces, heavier impact, long days on your feet, and customers who simply want a little more comfort. This wasn’t a quick “throw foam at it” solution. We tested multiple materials and densities to find the right balance of thickness, durability, rebound, and comfort. A deep heel cup already helps by concentrating the natural fatty pad under your heel — and that fatty pad is one of the best shock absorbers on the planet. But the truth is: some people want more. Now, they get it — without sacrificing the structure that keeps your foot aligned.
  2. A Higher-Performance Running Option (Run Insole) - We’ve always had customers who use Tread Labs insoles for running, but we also knew performance runners are a different breed. They’re always looking for ways to go farther, faster, longer, and with fewer injuries. So we built the Run Insole around a material that has become the gold standard in high-performance footwear: nitrogen-infused supercritical foam. This foam gives you higher rebound, better energy return, a lighter feel underfoot, and durability that holds up over time. It’s the kind of upgrade that makes sense for training miles, long runs, and race day — without turning your insoles into a soft pillow.
  3. Less Slippage + Less Squeaking - If you’ve ever had an insole squeak, you already know it’s not just annoying. It makes you question everything. Most squeaking comes from lack of friction between the insole and the inside of your shoe, so we updated the bottom texture of the arch support with a Friction Control Pattern designed to reduce slippage, improve stability, and minimize squeaking. It’s one of those upgrades you won’t notice when it’s working… but you’ll absolutely notice if it isn’t.
  4. Clearer Choices for You - One of the biggest goals with this update was clarity. We didn’t want every insole to feel like a slight variation of the same thing. Different feet need different things, and different activities demand different materials, so we created more distinct options across the line. For example, open-cell PU foam in Pace 2 and Ramble Insoles is breathable and comfortable, great for everyday use. Poured PU in Carbon Fiber Insoles offers moisture resistance and durability for demanding conditions. Supercritical foam in Run Insoles delivers high rebound for performance use.
  5. Updated Colors + A More Unified Look - This update wasn’t only about performance. It was also about making the line feel cohesive and modern. We tied the new products together with our tree pattern graphic as a way to show that the same design philosophy runs through everything we make: insoles, sandals, and shoes. Because Tread Labs isn’t a random collection of foot products. It’s one system, built around the same concept: support that fits you.

The New Lineup: Which Insole Is Right for You?


Here’s the new lineup at a glance.

  • Pace 2Our flagship all-purpose insole. Built for running, hiking, training, and all-day performance. For long days, hard surfaces, and people who need serious support. Also available in slim for tight-fitting footwear, wide for people with wide feet, and three quarter length for shoes without removable insoles.
  • Run - Best for running performance and training. High-rebound supercritical foam, plus the structure runners need to stay aligned. Already named Best Overall Running Insole by GQ for 2026.
  • Carbon FiberBest for high-load activities such as skiing and cycling that demand precision performance. Built for maximum support in a lightweight, ultra-strong package.  Also available in slim for tight-fitting footwear.
  • Ramble - Built on our legacy arch support system. Best for walking, casual use, and light activity. A supportive, comfortable insole built for everyday life.

The Bottom Line


We didn’t redesign Tread Labs insoles because the old ones weren’t good. We redesigned them because we’re obsessed with making them better. This update was built from real customer feedback, real testing, real materials science, and the belief that your feet deserve more than “soft and squishy.”


Same promise. Better execution. And if you’ve worn Tread Labs before, we think you’ll feel the difference in the first few steps.


FAQs

Did the arch support change in the new insoles?

No the core support system is the same. You’ll still get podiatrist-recommended firm support and four arch heights to chose from for a precision fit.

What’s the biggest upgrade in the new line?

The most noticeable update is the new Precision Heel Cushion, designed to add shock absorption and comfort especially on hard surfaces and long days.

Do the new top covers work on my old arch support?

In most cases, no the new top covers are designed specifically to fit the updated insole bases. However, our Ramble Top Covers are designed to be compatible with legacy arch supports, so they’re the best option if you’re looking to refresh an older pair.

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Joe Rusckowski


Joe has always believed that great footwear and better support have the power to keep people doing the things they love. He started his career at New Balance, working across product, e-commerce, and go-to-market strategy. That experience shaped his belief that comfort, quality, and biomechanics matter, and that the best products earn trust over time. Today, Joe helps lead Tread Labs with a focus on building a brand people can rely on, so more customers can move better, feel better, and live better.